Hands in the Clay, Eyes on the Residues: Experimental Archaeology at Asparn/Zaya 2026

From 27 to 29 June 2026, we had the opportunity to take part in an experimental archaeology seminar at the MAMUZ Museum in Asparn/Zaya, Austria. This seminar, organised by Prof. Budka in collaboration with the University of Vienna, brought together practical craft, archaeological questions and scientific documentation.

For us as two LMU students, it was a chance to connect practical training with research questions that are also relevant to the LMU-based ERC DiverseNile project. Our work had a twofold focus. First, we wanted to better understand the production process of Nubian-style pottery, from the preparation of raw materials to the finished vessel. Secondly, we were interested in the potential of organic residue analysis on pottery: Which chemical markers can be detected after cooking? Which ones might be absent? And how precise can such analyses be when used to reconstruct past food practices?

In archaeology, students often encounter pottery as a finished object. We learn about vessel shapes, fabrics, surfaces, firing conditions and typologies. Yet this theoretical knowledge can convey only part of what pottery production actually involves. Preparing the clay, selecting and processing temper, shaping the vessel, dealing with cracks, polishing the surface and controlling the firing atmosphere all require practical decisions and embodied knowledge. By making pottery ourselves, we were able to experience at least part of this chaîne opératoire.

The second strand of the experiment concerned organic residue analysis. Over the past decades, lipid residue analysis has become an important method for investigating ancient diet, food preparation and vessel use. Lipids absorbed into the walls of ceramic vessels can sometimes survive for long periods and provide information about processed products such as animal fats, dairy products, aquatic resources, plant oils, waxes or cereals. At the same time, the method has limits. Some substances preserve better than others, some foodstuffs may leave only weak traces, and repeated heating, cleaning or reuse can complicate interpretation. Our cooking experiments, carried out under the supervision of Dr. Giulia D’Ercole, were therefore designed as small but controlled tests. We know what was cooked, how it was cooked and under which conditions the vessel was used.

The LMU 2026 team at Asparn (from left: Mona Babinsky, Christoph Maschke, Julia Budka and Giulia D’Ercole).

Day 1: clay, dung and sorghum porridge

The first day began with the preparation of raw materials. We ground cow dung on a grinding stone, using another stone as a hand tool. We also prepared local Austrian clay by crushing it and removing stones and other larger inclusions by hand. The aim was to produce a workable clay paste tempered with cow dung.

Work in progress: grinding cow dung to use as a clay temper (photo: M. Babinsky)

Our first mixture consisted of approximately two-thirds clay and one-third dung temper. The result was strikingly coarse. During shaping, cracks appeared quickly, and it became clear how strongly the texture of the temper affects the forming process. We had to keep adding water to keep the clay paste workable.

On the first day, each of us produced two vessels with cow-dung temper. In parallel, cooking experiments were carried out in a replica of a Nubian-style cooking pot. This pot was not made from Nile silt, which is important to keep in mind for the later interpretation of the residue analysis. On the first day, sorghum porridge was cooked with water only. This provided a useful point of comparison for the residue experiment, as a water-based cereal preparation may be expected to leave different traces from recipes involving milk, fruit or animal products. During the experiments, we documented the process, took photographs and measured temperatures. We also ground sorghum on a grinding stone, adding another practical perspective on food preparation.

Day 2: testing recipes and cooking fish soup

On the second day, we ground the dung again, this time more finely with a mortar. This simple step already showed how much time, physical effort and judgement can lie behind a finished vessel. We also experimented with cow dung collected from the pasture instead of dung from the stable. This material contained fewer straw inclusions and behaved differently during preparation.

We produced one larger vessel with a thinner rim using the finer pasture dung, as well as a small conical bread mould. One aim was to test different proportions of clay and temper. The bread mould contained a higher ratio of finely ground dung, which was intended to make drying and firing easier, especially because the vessels had only about one day to dry and the rim was relatively thick.

We also polished the pottery. This step demonstrated that surface treatment is not only a matter of appearance. It may influence how a vessel feels, how porous it is and how it performs during use.

These variations were useful because they showed that cow dung is not a uniform material. Its properties depend on where it was collected, how dry it is, what the animal had eaten and how finely the material is processed. Such factors may also have affected ancient pottery production.

Mona preparing one of the vessels (photo: G. D’Ercole)

The cooking experiments in the second half of the day continued with sorghum porridge and then focused on fish soup. A second porridge was prepared with goat’s milk; in the first batch, fruit was added, which also made the porridge particularly tasty. This created a second cooking event with expected chemical signatures that differed from the water-based porridge of the first day. While the water-based porridge may mainly be relevant for cereal-related markers, the porridge cooked with goat’s milk could potentially leave traces connected to dairy fats.

Porridege with goat milk in Nile clay vessel (photo: G. D’Ercole).

For the fish soup, we cooked two batches using trout, onions, okra, parsley, water and salt. Our tasks included cutting the ingredients, documenting the procedure, taking photographs and measuring temperatures. The controlled nature of the experiment is especially important for the later residue analysis. Since the cooking history is known, the analytical results can be compared with the expected chemical signals.

Measuring the temperature in the fish soup (photo: M. Babinsky).

Day 3: firing pottery with cow dung

The third day was dedicated to firing. We used cow dung as fuel and aimed for a firing atmosphere with limited oxygen. The goal was to produce a reduced firing effect, visible in black surfaces, black rims or a black core. A more oxidising atmosphere would instead have produced redder colours. To encourage reduction, we created a straw bed, placed our pottery upside down on it and covered the vessels with a dome of cow dung.

Placing ceramic vessels to be fired with cow dung as fuel (photo: M. Babinsky).
The dung fire during the firing process (photo: M. Babinsky).

Maintaining such firing conditions was challenging. The fire had to be kept alive, but the firing structure also had to be arranged in a way that restricted oxygen from reaching the vessels. Achieving a stable temperature while controlling the atmosphere proved to be one of the most difficult parts of the experiment.

The firing was carefully documented through photography, 3D scanning and temperature measurements. The highest recorded temperature was 790°C. In the end, the firing was successful. The pottery was fired, and parts of the vessels showed reduced firing conditions. The results were not completely uniform, but that is precisely what made the experiment valuable. It showed how difficult it is to control an open firing with dung fuel and how variable the finished products can be.

Sitatuation after successful firing (photo: M. Babinsky).
Three of the successfully fired ceramic vessels (photo: M. Babinsky).

After the firing, we carried out a small test to see how well the vessels retained liquid. After 30 minutes, the water level had dropped by 5 mm. This simple observation raised further questions about porosity, vessel function and possible post-firing treatments.

Beyond the pottery experiment

During the three days, we also had the opportunity to visit the exhibition at the MAMUZ Museum and to observe other experimental stations. These included blacksmithing, stone working, bone carving and experiments connected with burial practices. This wider setting was inspiring because it placed our pottery work within a broader experimental archaeological framework. Watching other craftspeople and researchers work directly with materials, tools and fire made clear how much can be learned through practice.

Thoughts on future experiments

The main aim of the seminar was achieved. We carried out the production process of dung-tempered pottery from beginning to end. We prepared the raw materials, tested different recipes, shaped vessels, polished them, fired them and carried out a first simple test of their ability to hold water. This experience made the technological process much more tangible than a purely theoretical discussion could have done.

At the same time, many questions remain open. How exactly were larger conical bread moulds produced? Can we detect how often pottery was re-fired, either experimentally or archaeologically? How does repeated heating affect the ceramic fabric and the preservation of absorbed residues? And, most importantly for our current experiment, which biomarkers will be detectable in the cooking pot, and which will not? Will the analyses show differences between water-based porridge, goat’s-milk porridge and fish soup? And how clearly can such different cooking events be distinguished after heating, absorption and possible mixing of residues within the ceramic fabric?

These are all questions that Giula D’Ercole will be seeking to answer over the coming years as part of her new research project. Experimental archaeology rarely provides simple answers. Instead, it helps us ask better questions. In Asparn/Zaya, grinding dung, preparing clay, shaping vessels, struggling with cracks, controlling fire and cooking in replica pots reminded us that ancient pottery was not simply an artefact category. It was the result of knowledge, skill, experience and repeated choices.

Many thanks go to Julia Budka, Giulia D’Ercole and the University of Vienna for giving us the opportunity to take part in this experimental archaeology seminar. We are also grateful to everyone involved at Asparn/Zaya for the inspiring discussions, practical support and wonderful working atmosphere.

Suggested reading

Budka, J. and D’Ercole, G. 2022. An Experimental Approach to Assessing the Tempering and Firing of Local Pottery Production in Nubia during the New Kingdom Period. EXARC Journal 2022, issue 2.

Cramp, L. J. E. and Evershed, R. P. 2014. Reconstructing Aquatic Resource Exploitation in Human Prehistory using Lipid Biomarkers and Stable Isotopes. In H. D. Holland and K. K. Turekian, editors, Treatise on Geochemistry: Archaeology and Anthropology, second edition, volume 12, 319–339. Amsterdam: Elsevier.

Dunne, J., Mercuri, A. M., Evershed, R. P., Bruni, S. and Di Lernia, S. 2016. Earliest direct evidence of plant processing in prehistoric Saharan pottery. Nature Plants 3, 16194.

Evershed, R. P. 2008. Organic residue analysis in archaeology: the archaeological biomarker revolution. Archaeometry 50, issue 6, 895–924.

Evershed, R. P. 2008. Experimental approaches to the interpretation of absorbed organic residues in archaeological ceramics. World Archaeology 40, issue 1, 26–47.

Hammann, S. and Cramp, L. J. E. 2018. Towards the detection of dietary cereal processing through absorbed lipid biomarkers in archaeological pottery. Journal of Archaeological Science 93, 74–81.

Roffet-Salque, M., Dunne, J., Altoft, D., Casanova, E., Cramp, L. J. E., Smyth, J., Whelton, H. and Evershed, R. P. 2017. From the inside out: upscaling organic residue analyses of archaeological ceramics. Journal of Archaeological Science: Reports 16, 627–640.

Experimental use of so-called fire dogs: Asparn/Zaya 2023, part 2

It’s been a few weeks since our fantastic weekend full of experimental archaeology at Asparn (Austria), at the MAMUZ museum. I have tried to summarise the first part of our experiments, producing Nile clay vessels including the firing process with animal dung, in a previous blog post.

Once again, loads of thanks go to all our dear friends and colleagues who supported us – Vera Albustin, Ludwig Albustin, Michaela Zavadil and Su Gütter – as well as to the Viennese hosts of the event, especially to Mathias Mehofer.

Part of our 2023 team experimenting with Nile clay, animal dung and fire dogs (photo: M. Mehofer).

The second part of our experiments was dedicated to cooking with fire dogs – a topic which keeps us busy ever since our work at Sai Island and the discovery of large amounts of fire dogs in the New Kingdom town. We have produced a number of replicas of fire dogs in the last years – and have tested various settings and arrangements of fire dogs to hold a cooking pot above the fire.

Our 2023 arrangment: two fire dogs (here with handles instead of snouts) holding a Nubian-style cooking pot.

This year, we tested a new arrangement – placing two fire dogs in our pit to hold a Nubian-style cooking pot. Other than normally reconstructed (following a seminal paper by D.A. Aston), we placed the fire dogs upside down – with the “ears” to the top, using these as support for the pot.

Detail of our 2023 arrangement with the cooking pot supported by the „ears“ of the fire dogs.

Well – the preparation of red lentils was absolutely problem-free – we used some wood as fuel as well as cattle dung. The fire dogs held the pot next to the fire, allowing us to reduce or increase the temperatures upon need.

In progress: preparing red lentils in our Nubian-style cooking pot placed on two fire dogs (photo: E. Schuster).

Our replicas of fire dogs include examples with “snouts” as well as with “handles”, just like the Sai originals. For our cooking experiment this year, we used two examples with handles and placed the handle away from the fireplace. And: at the end of the cooking process, we could use the handles to take the fire dogs straight out of the fireplace and use them as a support for the pot while we were eating. Could this maybe be the explanation for these parts of our curious fire dogs?

The end of a sucessful experiment: we all enjoyed our meal and the cooking pot was held by the same fire dogs we has just used in the fireplace.

We will continue to experiment with our fire dog replicas – not least because one of our new settlement sites in the MUAFS concession in Sudan, AtW 001, yielded several fire dogs from 18th Dynasty contexts, providing an excellent fresh parallel for the situation at Sai Island.

Advances in experimental archaeology: firing pottery, use of dung and much more

Most know by now that poop is of great interest for us archaeologists. Recently, the so-called ‘archaeology of dung’ has resulted in numerous cross-geographical publications confirming the use of animal dung in archaeological deposits as the main fuel source and several other purposes. Most of these studies focus on the analysis of the microscopic evidence attributable to dung, combining multi-proxy approaches to investigate the biological components and potential markers of herbivore dung, as well identifying archaeobotanical indications from dung pellets and related sediments. Less numerous are studies concerning the identification of dung as a tempering agent in ceramic material.

In a new paper just published, Giulia D’Ercole and I aimed to replicate, observe, and discuss the recipe utilised by the ancient potters of Sai Island (northern Sudan) in the New Kingdom period using an experimental approach. We discuss the possible adoption of organic inclusions, and especially animal dung, as tempering agents to produce some of the locally made Nubian and Egyptian style ceramics. We think that the use of animal dung within the large set of pottery production offers important fresh insights into both long-standing traditions and cultural encounters (Budka and D’Ercole 2022).

One observation in this paper was also that in terms of the firing process of our samples, it must have been at a low temperature resulting in a minimal supply of oxygen, as in most cases the typical relicts left by the combustion of organic materials were still visible. Questions regarding kilns for both handmade and wheel-made vessels, as opposed to open firing techniques, need to be investigated further, as does the kind of fuel used for firing pottery. Recent research suggests that fresh wood and animal dung were used in tandem in pottery kilns (see the case of the smelting furnace from Egypt, Verly et al. 2021), and possibly even for open firing.

This brings me to our most recent experiments connected with firing pottery. I spent the last weekend at Asparn (Austria), at the MAMUZ museum and had the pleasure to participate once again in the experimental archaeology class hosted by the University of Vienna.

Vera’s great Classical Kerma replicas placed in our lower bedding of goat dung.

Together with Vera and Ludwig Albustin and other colleagues, we were busy on the first day firing high quality replicas of Classical Kerma beakers. We used goat dung as the main fuel, but also some fresh wood and the results were really good – it went fast, and the appearance of the pots is very close to the ancient ones. We will clearly continue in this line, making more experiments with mixed fuels for firing pottery, for example with adding reed or straw.

Pottery firing in progress.

The second part of our experiments this year in Asparn was dedicated to fire dogs, their possible use and cooking pots. Our current line of research aims to test the advantage of using fire dogs together with Nubian style cooking pots – they differ slightly in shape and size of the Egyptian ones. I believe it is possible that the inhabitants of Sai found some creative ways to combine Egyptian fire dogs with Nubian cooking pots – thus they might have created something new.

Our new set of fire dogs which was fired and is now ready for use.
New replicas of Nubian cooking pots placed on fire dogs.

For some canines, all this effort and attention to the curious fire dogs remains incomprehensible. The different smells at the experimental archaeological site were a lot more exciting here.  

References

Budka and D’Ercole 2022 = Budka, J. and D’Ercole, G. 2022. An Experimental Approach to Assessing the Tempering and Firing of Local Pottery Production in Nubia during the New Kingdom Period. EXARC Journal 2022/2. https://exarc.net/ark:/88735/10638

Verly et al. 2021 = Verly, G., Rademakers, F.W., Somaglino, C., Tallet, P., Delvaux, L. and Degryse, P. 2021. The chaîne opératoire of Middle Kingdom smelting batteries and the problem of fuel: excavation, experimental and analytical studies on ancient Egyptian metallurgy. Journal of Archaeological Science: Reports 37 (article no. 102708) DOI: 10.1016/j.jasrep.2020.102708